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Case Study

CalNEXT Field Study — Air Curtain Guiding Vanes

Study Type
Third-party California field research
Location
California (4 sites)
Period
CalNEXT ET23SWE0046
Partner
CalNEXT / Energy Solutions
Project ID
ET23SWE0046

Independent California field research (CalNEXT program) evaluating air curtain guiding vanes on open refrigerated display cases. Follow-up to a January 2022 SCE laboratory study. Documents compressor energy savings and simple payback across four grocery locations.

Key Findings

  • 9–14% of total compressor energy consumption saved
  • Average 147 kWh saved per linear foot per year
  • Typical 330-ft store: 42,722 kWh annual savings
  • Simple payback: 7–17 months depending on energy cost

Source: CalNEXT / Energy Solutions. View full CalNEXT report

Detailed findings

Study overview

This independent field study — conducted under the CalNEXT program, a California IOU ratepayer-funded initiative — evaluated air curtain guiding vanes installed on open refrigerated display cases across four grocery locations. It served as a real-world follow-up to a January 2022 SCE laboratory study.

Technology description

  • Vanes attach to shelves of vertical open refrigerated display cases, positioned across the air curtain.
  • Direct airflow downward, strengthening the air barrier and reducing warm, moist outside air infiltration.
  • Can direct airflow at zero angle and various angles without creating turbulence.
  • Double as price tag holders — appear as standard shelf components with no aesthetic disruption.
  • Low cost, easy to install, and requires no ongoing maintenance.

Headline findings

9–14%

Compressor energy savings

147 kWh / ft / yr

Avg savings per linear foot

42,722 kWh

Typical 330-ft store (annual)

7–17 months

Simple payback

$3,073

Average installed cost

Four California location results

LocationInstalled costBefore (kWh)After (kWh)Annual savings (kWh)Feet installedkWh / ft / yr
Long Beach$4,499140,224121,25118,97329265
South Gate$3,432310,847285,03925,808214121
West Covina$2,450299,363264,03235,331152232
Cathedral City$1,911225,320204,19421,126124170
Averages$3,073243,939218,62925,310196147

Average savings of 147 kWh per linear foot per year; results vary by store size and climate.

Simple payback analysis (averages)

Based on average installed cost ($3,073) and average annual savings (25,310 kWh).

Energy cost ($/kWh)Annual cost savingSimple payback
$0.09$2,2781.4 years
$0.10$2,5311.2 years
$0.15$3,7970.8 years
$0.20$5,0620.6 years
This study was produced by CalNEXT / Energy Solutions, not MPH Global. It validates the Aerofoil-Energy technology as an independently measured, third-party result.